Custom Felt Cutting and Fabrication

Whether you need a custom installation or mass production, we can help. We are experts in producing clean and accurate cuts in felt, and in fabricating a wide variety of products including industrial parts, handbags, tabletop items, lighting, and more.

 Laser cut synthetic felt

Laser Cutting

HOW IT WORKS: Our laser cutters use a vector line file (Illustrator, DWG, DXF) to cut almost any shape, no matter how complex. If you are not able to produce the proper file we can create it for you from hand drawings or photographs.

APPLICATIONS: Laser cutting is best suited for cutting synthetic felt where variability is important. We have no minimum quantity and are happy to work on prototypes and samples. We can also cut large quantities too, if die cutting is not an option for your project.

Explore our 2mm & 4mm Premium Synthetic Felt

Die Cutting

HOW IT WORKS: Die cutting is the fastest and most economical way to cut felt parts, and produces a razor sharp and clean cut. A custom die (cutting blade) is necessary for each shape you need cut, but the upfront costs are less than you might think – about $100 to $500 for most shapes.

APPLICATIONS: Both wool and synthetic felt die cut very well. While we have no strict minimum order, die cutting is best for runs of at least 200 pieces per shape. We routinely die cut thousands of units at a time for industrial applications.

Explore our 3mm & 5mm 100% Wool Felt

 Die cut wool felt

 custom sewing felt

Sewing and Fastening

We have the capacity for large-scale production sewing of a variety of goods including handbags, tabletop items, pillows, lighting, and technical products. We can also rivet and install grommets or snaps.

If you are working on a one of a kind installation or interior project, we can help develop the best way to attach or hang your felt pieces. Please let us know what you have in mind.

Custom Felt

TYPE AND THICKNESS: We can supply a range of felt types, densities, and thicknesses from 1mm thick to 12mm.

COLORS: Our factories produce a variety of colors that we do not stock in our California warehouse.  If that doesn’t cover what you need, we can order a custom run to match your swatch or Pantone color.

SPECIAL TREATMENTS: We can apply a variety of treatments to our felt including flame retardant, water resistant, stain resistant, non-slip, and self adhesive coatings.

INDUSTRIAL FELT: In addition to designer felt, we can also source SAE Industrial wool and synthetic felt that is more suited to industrial applications.

Please download our CATALOG to see detailed information on factory available colors and weights, custom colors, minimums, and lead times.

 industrial felt swatches